Value Engineering

Hardware Redesign for Cost Reduction

Optimize PCB architecture and component selection to reduce BOM cost while maintaining system performance.

Lifecycle Management

Component Obsolescence & EOL Redesign

Replace obsolete components with compatible alternatives while preserving original product functionality.

Manufacturing Ready

PCB Re-Layout for Manufacturability

Improve assembly yield and reduce production errors through layout redesign.

Sourcing

BOM Optimization & Supply Chain Stability

Identify cost-effective components and alternative sourcing strategies to reduce supply chain risk.

Risk Mitigation

Second Source Component Development

Create alternative sourcing options to prevent supply chain disruption.

Ongoing Support

Legacy Product Sustaining Engineering

Extend lifecycle of products already in production through redesign and cost optimization.

Regulatory

Certification-Compliant Redesign

Ensure redesigns maintain CE, UL, and FCC regulatory requirements.

Prototyping

Rapid PCB Prototyping

Fast turnaround prototyping to validate designs before mass production.

Our rapid prototyping capabilities include schematic capture, multilayer PCB layout, and board design tailored to enclosure DXFs. We provide end-to-end support from prototype PCB fabrication and assembly to full board bring-up and detailed test reporting.

Transparent Engineering Packages

Fixed-price solutions for common hardware sustaining tasks.

BOM Lifecycle Audit

$500

Up to 50 Components Identification & Review.

  • Component lifecycle verification (Active / NRND / EOL)
  • Recommended alternate components
  • Form-Fit-Function (FFF) validation
  • PCB redesign impact assessment
Deliverable: Detailed BOM report

PCB Redesign

$500+

Starting as low as $500 for up-to 10 components update.

  • Schematic and Layout design file
  • Assembly files (BoM, Top&Bottom assembly)
  • Pick & Place files
  • Full Gerber package
Deliverables: Full Design & Manufacturing Pkg

Our Engineering Design Workflow

A structured approach to ensuring first-pass success.

1

Requirements Review

Detailed analysis of your project goals and constraints.

  • Technical specification alignment
  • Feature prioritization
  • Constraint identification
2

Architecture Design

Defining the system structure and key components.

  • Block diagram development
  • Major IC selection
  • Power budgeting
3

Schematic Design

Capturing the logical circuit connections.

  • Circuit design & simulation
  • Library development Specialist
  • Design Rule Check (DRC)
4

PCB Layout

Physical board design and routing optimization.

  • Stackup and impedance control
  • Critical signal routing
  • 3D modeling & clearance check
5

DFM Review

Ensuring the design is ready for manufacturing.

  • Manufacturing constraint check
  • Assembly file generation
  • Panelization strategy
6

Prototype Support

Support during bring-up and verification.

  • Board bring-up support
  • Bug fixing & logging
  • Verification testing

Ready for a BOM Cost Audit?

Send your existing design files and we will identify cost reduction and obsolescence risks.